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Factors To Keep In Mind While Designing Custom Enclosure For Electronics

Factors To Keep In Mind While Designing Custom Enclosure For Electronics

You may have just come up with a device that would meet the needs of your targeted customer. You may well be very confident about the design and purpose of the device, but have you figured out the enclosure? You need to protect the components of the device. Whether it is an electronic system or contains electrical elements, you need housing for it. Housings don’t just protect devices; they also help devices fit into custom design spaces. A plastic enclosure is most often used to house electronic and electrical elements including batteries. 

Custom Electronic Enclosure and Others

Enclosures are a necessity for making batteries and other electric and electronic devices. They also enhance the lifespan of electronic devices and keep them safe from weather elements and dust particles. They also protect delicate elements from collisions and drops. An appropriate custom enclosure for electronics is essential for manufacturing any electrical device. The custom enclosure holds the electronics safely and securely. Simply put, the housings help to protect electrical components from all kinds of risks to the circuit board. These risks may include weather, liquid spills, accidental impact, shocks, and vibration.

Common Enclosures For Electricals

Plastic is the most common type of enclosure for electrical devices and batteries. This is because of various properties of plastic such as non-conductivity of heat and electricity, durability, toughness, etc. However, the best enclosure for your device needs to be customized to the contents and the use of the device. So, designing the most appropriate custom enclosure for electronics depends on two factors – knowledgeable engineers for the perfect design and selecting the perfect material. It needs to have all the features designed and placed properly.

Materials for Enclosures 

There are several plastic materials available for making enclosures for electronics. Selecting the proper material is half the battle won. You can get ABS plastic, Acrylic, glass fiber, etc. Let us discuss the properties of ABS plastic.

  • ABS

This plastic offers a good balance of impact resistance, heat resistance, chemical resistance, and abrasion resistance. It also offers dimensional stability, high tensile strength, hardness, and rigidity. Moreover, it can retain its hardness, rigidity, and toughness even at low temperatures. You can also get heat-resistant and fire-retardant grades of ABS.

  • Acrylic

This is durable and wear-resistant. It is also strongly resistant to sunlight, all biological agents, and several chemical agents like alkalis, diluted acids, organic solvents, etc.

Production Process

However, it is not just the material and design that determine the efficacy of a custom enclosure for electronicsThe production process also contributes to it. A toolless process can make a better enclosure compared to processing using tools and molds. Some companies use toolless technologies to make efficient enclosures.

Tool-less manufacturing

Toolless manufacturing does away with the need for molds and tools. It is a popular option for small as well as large production runs. The big advantage of this process is that it eliminates the need for tools. So, this reduces production costs. The production process revolves around folding precision cuts sheets according to design. Limitations of this process are few. 

Moreover, it is a cost-effective process whereby you can manufacture even a very small number of enclosures at the least cost. In comparison, small production batches involving molds are costly since you need to manufacture a mold first and then cast the product according to the mold. 

The process is also faster than injection molding as you don’t need to manufacture a tool. Moreover, you can modify the product if you have the right material. You can also choose a vast number of materials.

Plastic enclosures are everywhere

Plastic enclosures are everywhere. Whether you are using household electrical appliances, electronic devices, toys, mobile phones, batteries, or anything else, it comes in a custom plastic enclosure. These enclosures keep the sensitive components inside safe. So, even if the product falls on the ground or is trampled upon or run over the internal hardware may be able to withstand the shock. For electrical appliances, custom enclosures also serve as insulators. So, the junction box, the extension cord, switches, dimmers, adapters, tools and testers, door chimes, bells, and even electric motors are housed inside custom enclosures.

Custom Plastic Enclosures are Designed and Fabricated

The custom plastic enclosures are designed and fabricated to meet customers’ exact needs. It allows for creating a full line of enclosures, fashioned for flexibility while allowing employees’ comfort and safety. These enclosures are custom-made and are manufactured by an experienced plastic enclosure manufacturer for maximized performance by protecting sensitive equipment from harsh plant environments. Custom Plastic Enclosures are Configured both to be Manual or Fully Automatic The enclosures are configured both to be manual or fully automatic to be operated by wireless remote control, wall switch, or timer. When it comes to putting in place an enclosure, no two set-ups will be exactly the same. Before ordering a custom enclosure, check out options of configuration and color choices. If you are looking to match the existing enclosures, color can be crucial. And not all vendors provide for more than one or two colors.

 If you are considering making a custom enclosure for batteries or electronic devices, you need to make sure that the production service makes use of the most suitable material, a tool-less process, and a flawless and compact design for the most efficient enclosure. You just need to make sure that you select the right design company.